Electric Vehicle (EV) Manufacturing Plant Setup

Electric vehicles have been gaining popularity globally, and India is no exception. With the Indian government's push towards electric mobility, establishing an EV manufacturing plant in India can be a lucrative opportunity for local and foreign investors. However, setting up an EV manufacturing plant in India requires in-depth knowledge of the country's regulations, infrastructure, and market demand. That's where "Revving Up: A Comprehensive Guide to Establishing an EV Manufacturing Plant in India" comes in.

This guide is a one-stop shop for all the information you need to successfully navigate the complex process of setting up an EV manufacturing plant in India. This guide covers everything from understanding government policies and incentives to identifying the right location and suppliers.

So, whether you're a seasoned investor looking to expand your portfolio or a newcomer to the world of EVs, "Revving Up" is the ultimate guide to help you enter the Indian EV market with confidence.

What is an Electric Vehicle? 

A popular mode of transportation, electric vehicles are powered by electric motors instead of traditional gasoline engines and are one of the world's most eco-friendly modes of transportation. EVs include rechargeable batteries, which are composed of lithium-ion. In turn, the car's wheels are powered by these batteries, which store energy.

Why Choose an Electric Vehicle Over a Gasoline-powered car? 

After looking at the perks an Electric Vehicle offers, let us see why we choose electric vehicles compared to any other form of transportation. Here as follows-

• Environmental benefits:- Electric Vehicle is environmentally friendly and produces zero emissions, making them a preferred choice to gasoline cars.
• Enhanced performance:- Electric vehicles have instant torque, which means they can accelerate quickly and smoothly. They are also easier to drive than gasoline-powered cars.
• Low maintenance:- Electric vehicles have relatively low operating costs and require less maintenance than other cars. As a cherry on the cake, even the Electric vehicle costs are inexpensive. 

Therefore, an Electric vehicle is a cost-effective option for all those looking for sustainable modes of transportation.

There are four types of electric vehicles; the following are as follows- 

• Battery Electric Vehicles (BEVs):- Battery Electric Vehicles also go by All electric vehicles. BEVs, or All-Electric Vehicles (AEV), rely solely on battery-powered electric drivetrains. These vehicles store electricity in a large battery pack, which can be charged by plugging into the electricity regulator. The charged battery pack then induces power in one or more electric motors to run the car. 
• Hybrid Electric Vehicle (HEV):- They are a series of hybrids composed of electric motors and engines. The engine here drives power from the fuel, whereas batteries provide electricity to the motor. 
• Plug-in Hybrid Electric Vehicles (PHEV):- The Plug-in Hybrid Electric Vehicle belong to the same category as HEV, which have an engine and motor, both. It is equipped with a rechargeable battery pack. 
• Fuel Cell Electric Vehicle (FCEV):- FCEVs are popularly known to be Zero-emission vehicles. Because of its properties, it enables them to adopt a fuel cell technology that harnesses electricity in running a car. In addition, the chemical energy of the fuel gets converted directly into electric power.

Electric Vehicle Market in India

With rising demand for electric vehicles, India is assured of reckless growth in the upcoming years. It will serve as one of the ongoing trends, where priority will be given to the two-wheeler electric vehicle over any other transport because of its enormous benefits. Due to its lower costs, it becomes suitable for purchases, making them highly favorable. 

From startups to established firms, we now see Electric Vehicles companies in India unveiling themselves in powerful ways, with reputed companies topping the list. Let us shed some light on them-

• Mahindra Electric:- Mahindra Electric is a household name, an automobile manufacturing corporation belonging to the unit of Mahindra Group. The company has been specializing in producing Mahindra Electric Vehicles with various EVs like XUV300 and Treo. For instance, it is much more involved in aiming to develop Electric vehicle-based technologies. 
• Tata Motors:- Tata Motors is yet another largest manufacturer of Electric Vehicles in India. It has made an instrumental contribution to developing the automobile industry of our country. For instance, it offers various electric motors, including the Tigor EV, Tata Concept Curve and the Ultra Electric Bus, Nexon EV, Tata Nano (Electra) Tata Avinya, and the Ultra Electric Bus. In addition, it has even been expanding its base globally while undertaking operations. 
• Ather Energy:- Ather Energy is one of the reputed firms established to revolutionize the realms of the Electric scooter market in India. One of its most highlighted products was Ather 450X, with promising features such as fast charging. Environmentally, it has become carbon emissions-free and upholds its sustainable nature today. It aims to create a greener future and strives for the same.
• Bajaj Auto:- It is one of the automotive companies well-known for its range of products and has even launched Electric products such as Bajaj Blade. No wonder it aims for a vision like innovation, reducing carbon emissions and commitment to adopting clean energy in the automobile industry. 

The documents & licenses required for Electric Vehicle Manufacturing Plant in India are as follows- 

• Extended Producer Responsibility:- Ministry of Environment Forest and Climate Change notified Battery Waste Management (BWM) Rules on 22 August 2022, as per which every Producer involved in the manufacturing of batteries shall have to register with CPCB. It is made compulsory for Producers and manufacturers of batteries to register through the centralized online portal developed by CPCB.
• Consent NOC:- The consent NOC primarily refers to the statement issued for a person and the company, permitting them to construct the property within the locality carried by proper approvals. 
• Factory's License:- As the name suggests, a Factory license must be obtained from the local authority if you wish to establish a manufacturing plant. These licenses will, in turn, ensure and hint towards the approval of officers to carry out the manufacturing activities. 
• CMVR Certification:- CMVR (Central Motor Vehicle Rule) is a must-have for all businesses operating in the automobile industry. It validates that your vehicle fulfils the safety and emission standards as stated. In addition, it assures that your car promises safety and utmost care. In addition, Central Motor Vehicle Rules Notified by the Government of India are responsible for carrying out several tests. Once you are approved of the positive results, it gives you the certification. 
• AIS Certificate:- AIS stands for Automotive Industry Standards, which specify the technical standards related to automotive for India based on the UNECE standards.

Are you interested in setting up an electric vehicle manufacturing plant? 

With the increasing demand for electric vehicles manufacturing plant, it is a great time to invest in this industry. However, setting it up can be a daunting task. In this section, we will guide you through the process of setting up an electric vehicle manufacturing plant.

Obtain the essential documents

• Register a company, partnership, or proprietorship:- If you are looking to establish an EV manufacturing plant, get a business identity by registering yourself in a collaboration or as Sole proprietorship, which are ventures started by a single person requiring low investment or incorporate a company. 
• Battery Waste Authorization:- As per this,The Ministry of Environment, Forest and Climate Change, Government of India, puts forth the Battery Waste Management Rules, 2022, on 24 August 2022 to ensure environmentally sound management of waste batteries. EPR certification has to be appropriated (a necessity of importers and producers of electronic equipment) from CPCB.
• Consent NOCs:- Consent NOC has to be obtained or acquired. Board's Head Office issues this certification within ninety days after inspection and recommendation from the concerned Regional officer. The Consent NOC is a must-have for anyone looking to establish an EV Manufacturing plant within a locality. You also require the necessary approvals & permits from the fire department and municipality etc.
• License:- Also, obtain the factory license from the State Government. For instance, the Department of Factories & Boilers issue Factory Licenses, where one has to fill out the form for a fee and provide the required documents. 
• Standard Conformity:- It includes other licenses such as, CMVR Certification and AIS Certificate. These are to ensure that the vehicle is manufactured as per the prescribed safety standards. Central Motor Vehicle Rule is issued by governmental agencies once they perform done with the required testing. It is only after then they give the approval with the certificate. AIS certificate is used by International Centre for Automotive Technology (iCAT) Automotive Research Association of India (ARAI), and the Automotive Component Manufacturers Association of India (ACMA).

Once these documents are validated, approved and issued, you will be allowed to set up an electric vehicle manufacturing plant in India.

Operating Procedures for EV Manufacturers 

• Raw materials & supplier:- First, Electric vehicles rely on a number of essential raw materials, such as lithium, cobalt, graphite, and nickel. However, the availability of these materials is subject to various geopolitical and market factors. For instance, you require to deal with the raw material suppliers (get into an agreement to ensure regular supply) 
• Transportation & logistics:- Soon after, it becomes the responsibility of Public Waste Management Authorities to hand over collected Waste Batteries to the producers or agencies acting on their behalf or the entity engaged in refurbishment or recycling with a view to refurbishment or recycling of those Waste Battery or carrying out their recycling or refurbishment themselves.
• Look for distributors:- It is advised that you deal with the concerned persons or distributors (set up agencies or supply to the brands that outsource manufacturing). You might evencome across the spaces for charging stations and battery swap facilities to boost sales.  

Compliance for EV Manufacturers

• Comply with the battery Waste rules:-  It is the duty of an electric vehicle producer to guarantee the secure handling of batteries or discarded batteries in a way that does not harm human health or the environment. The Producer must inform the Central Pollution Control Board or State Pollution Control Board if any entity handling or managing Waste batteries violates these regulations.
• Ensure collection of Waste batteries:- In order to meet the obligations of Extended Producer Responsibility, the manufacturer might need to engage itself or authorize any other entity for the collection, recycling or refurbishment of Waste batteries. However, the obligations of meeting the Extended Producer Responsibility targets shall remain with the Producer.
• Send to the Recyclers or Refurbishers:- Recyclers & refurbishes look after waste generated during handling and refurbishing activities managed as per the extant regulations such as Solid Waste Management Rules, 2016 and Plastic Waste Management Rules, 2016 to ensure that refurbishment processes and facilities comply with the standards or guidelines prescribed by the Central Pollution Control Board. Recyclers would issue the EPR certificate, following the rules of CPCB.

An Electric Gas station is where electric cars are charged. It is the same as plugging the car into a charger station, which is made available in several locations such as parking lots, Shopping malls, etc. As a result, you may even charge your car overnight by establishing a charger station at home. 

As you are now familiar with the electric charging station, let us walk you through the features it has in store for you. Let us have a look at it –

• Specified parking space:- Electric vehicle charging station has a designated area for parking that allows individuals to park their cars while enabling them to charge. 
• Types of Chargers:- There are three types of chargers at the Charging Station, are fast chargers, low chargers & Rapid chargers. 
• Installation of transformers:- It goes without saying how important it is to Installation the transformers at the charging station, which is responsible for connecting the chargers of the car to that of a voltage regulator. 

Government Schemes on Electric Vehicles in India

The government has initiated and brought into force several initiatives that would uplift the process of manufacturing electric vehicles in India. The following are quite a few-

• FAME-II:- The Faster Adoption and Manufacturing of Electric Vehicles is one of the government schemes that was introduced in the year 2015 under a National electric mobility mission to initiate the manufacturing of hybrid as well as electric vehicles by aiding financial support. 
• PLI SCHEME:- The Department of Telecommunications (DoT) has introduced the "Production Linked Incentive (PLI) Scheme" with the aim of enhancing domestic manufacturing, investments, and exports in the telecom and networking products sector.

At Corpseed, our team carries years of experience and extensive knowledge in the realm of the manufacturing industry. We are well-versed in the process of setting up an Electrical Vehicle Business and offer consultation to clients through desk-based research, documentation, and coordination. Our aim is to assist businesses in managing their Extended Producer Responsibility (EPR) as per the applicable rules. As a result, Corpseed serves as your one-stop solution for all your business needs.