Lean Six Sigma

Lean Six Sigma is the synthesis of two principles: Lean Methodology and Six Sigma which both improve organization efficiency and quality. Developed by Toyota in the 1940s, it was a strategy to eliminate inefficient work and eliminate procedures that do not add great value. Six Sigma is best known with Motorola when it was introduced in 1986 and trademarked in 1993 to eliminate variability and defects through rigorous statistical analysis and process improvements. 

In the 1990s, the integration of these strategies catered to the necessity of the US manufacturers to take upon the Japanese high-quality product competition. Michael George and Robert Lawrence Jr. popularized this integrated approach in the year 2002 in their famous book, "Lean Six Sigma: Combining Six Sigma with Lean Speed." This combines the efficiency of lean with the tight focus on quality associated with Six Sigma to create powerful approaches for simultaneously optimizing speed and accuracy in production and service processes.

What Is Lean Six Sigma?

Lean Six Sigma certification is one of the most credible certifications, allowing you to demonstrate your competencies in process improvement methodologies. Combining the "Go Lean" principles that focus on waste removal and performance improvement with Six Sigma's data-based approach to minimizing process variation and maximizing quality, this certification can indeed put a fierce tool in the hands of operational excellence. People are certified based on a stringent level of training and examination and exist at many levels, beginning with the Yellow Belt and culminating with the Black Belt for experts.

Certified individuals have the capability of utilizing process analysis, and hence, they can identify the ineffective areas to develop and implement improvement strategies. This particular certification is highly in demand with organizations from every field that sensitivity leads to deliverables and strong value propositions for an organization, and the development of a culture of continuous improvement within an organization. It contributes to positioning professionals as leading and capable agents in the processes of transforming organizational productivity and driving sustainable growth.

Principles Of Lean Six Sigma

• Focus on the Customer

The Lean Six Sigma builds off of a strong foundation for understanding and meeting the needs of customers. Bringing a focus on what makes customers happy allows a business to improve its processes to deliver a better overall experience for the customer.

• Measure and Find Problems

Lean Six Sigma aims to examine each element of the process in an attempt to quantify how things are running. By scrutinizing every step, a business can find problems, inefficiencies, and areas that need improvement.

• Waste less and Improved Flow

One of the essential ideas in Lean Six Sigma is to eliminate waste and facilitate the smooth running of processes. It entails removing delays and steps that do not create value to increase productivity, and efficiency, reduce costs, and so on.

• Reduce Variation

Variation can lead to inconsistencies and defects in the processes. Lean Six Sigma reduces these variations to bring forth stable processes that turn out consistent and reliable results.

• Improve Systematically

It has an organized way of improving, just like the DMAIC model: Define, Measure, Analyse, Improve, and Control. This methodology ensures changes are data-based and improvement-oriented in a manner that sustains results.

• Train and Engage People

Lean Six Sigma stresses training and involving everyone in the organization. Empowering and engaging workers helps companies utilize their talents and thoughts for further improvement.

• Understand Your Workflow

Through Lean Six Sigma, companies are better capable of understanding the workflows involved. If there is an effort to see beyond the obvious, one would find those many 'hidden' opportunities for addressing the root causes that will make a meaningful change in the decision-making process.

For Individuals:

• Improved Skills: Through certification, an individual can acquire phenomenal skills in areas of project management and other related activities to process improvement and quality control.
• Career Opportunities: By being certified, you can potentially have another career. You become a more eligible candidate for a higher level of promotion.
• Potential Salary: By and large, when a person is certified, he becomes more valuable. Careers requiring certification will, in turn, demand healthier pay scales.
• Better Job Performance: The methodologies learned will put you in the lead to effectively perform in roles such as project management and change management.
• Professional Network: Belonging to the Lean Six Sigma community will put you in touch with a pool of like-minded professionals.

For Organizations:

• Improved efficiency: Lean Six Sigma has assisted the organization in cutting out unnecessary processes that make it run even more smoothly.
• Improved Quality: The manufacturing of products with fewer defects and focusing on improvement will result in the provision of high-quality products and services to customers.
• Customer Satisfaction: An increase in the standard of quality and thereby better efficiency generally increases the level of customer satisfaction.
• Cost Savings: Reduction in costs is realized through the elimination of waste and improvement in the process.
• Culture of Continuous Improvement: Lean Six Sigma culture of continuous growth is embedded since it continues to urge employees to find ways of process and results improvement.

Requirements Of Lean Six Sigma Certification In India

• Academic Background: The usual requirement is a minimum of a bachelor's degree in fields as diverse as engineering, statistics, business, etc.
• Work Experience: The usual requirement is experience in process management and quality control.
• Training: Training is often available through accredited organizations or institutions. It will include the Lean Six Sigma methodologies as well as tools featured in this area.
• Certification Examination: The certification exam is a must to pass. The exam is based on your acquired knowledge and application of Lean Six Sigma principles.

Choosing the Level of Certification

Lean Six Sigma certification has been categorized into different levels and is also known as a "belt." Each level signifies a different level of knowledge.

Choosing the Training Provider

Now, finalize one provider who can give the best training under the budget.

Complete the Training

Get enrolled in the training course that will align with your chosen belt level. The training may be online or in person and normally covers:

• Coursework: Lean Six Sigma principles, tools, and methodologies.
• Projects: Practical application of learned concepts by working on real-world projects.
• Exams: Preparation for the certification examination.

Practical Application

Apply the Lean Six Sigma methodologies in a real-world project. This step is very essential for higher belt levels like Green Belt and above. It comprises:

• Project Identification: Project relevant to your organization or industry
• Lean Six Sigma Tools: Will be applied to enhance processes and eliminate wastage.
• Document results: Prove it, and show the impact of your project.

Prepare for the Certification Exam

Review materials presented during training and practice with sample exams. Emphasize:

• Understanding key concepts: Like DMAIC and Lean principles.
• Practicing problem-solving: Applying statistical tools and techniques.

Take the Certification Exam

Register for and take the certification exam. While the format differs among providers, all generally include:

• Multiple-choice questions test knowledge of Lean Six Sigma principles and tools.
• Project submission: Demonstrate the practical application of Lean Six Sigma methodology in a project.

Get Certified

You will be Lean Six Sigma certified after passing the exam, provided all the above requirements are met. This certification demonstrates process improvement skills and is highly advantageous in career prospects.

Corpseed can facilitate Lean Six Sigma through customized automated solutions that mitigate process pain areas and add value with data-driven insight. Our expertise in the integration of technology and process optimization assists organizations to waste less, increase efficiency, and achieve better quality outcomes-aligned to the principles of Lean Six Sigma for continuous improvement.