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BIS Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024

Machinery_and_Electrical_Equipment_Safety_Omnibus_Technical_Regulation_Order_2024_Corpseed.webp

This Order may be called as the Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024 has been notified by Ministry of Heavy Industries on 28th August 2024.

The details of OTR are given below:

Date of implementation: - 28th august 2025

Applicable Standards:- 

  • Type A
  • Type B and 
  • Type C

Machinery and Electrical Equipment Safety  (Omnibus Technical Regulation) Order 2024 is one step further toward the reliability and performance of machinery and electrical equipment in the industrial and consumer sectors. In this, the design, operational, maintenance, and regulatory aspects are covered to protect human health and enhance a safer and more efficient workplace environment. It also supports the harmonization of national regulations with international safety standards, which is also a means to ensure local and global compliance for manufacturers, operations, and end-users.

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The Government of India’s Ministry of Heavy Industry (MHI) has recently launched the Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024. This regulation is set to take effect on August 28, 2025.

The purpose of these new regulations is to bring Indian Safety Standards in line with international benchmarks; thus, the rules, which pertain to machinery and electrical equipment produced or imported into India, appear to be quite rigorous.

These updated regulations apply to Micro, Small, and Medium Enterprises (MSMEs), which are categorized based on their investment and turnover thresholds.

Key Highlights on Machinery and Electrical Equipment Safety Omnibus Technical Regulation 

Recent regulations have introduced three levels of stringent safety standards for mechanical and electrical equipment that is either produced or brought into India. These regulations apply to both

The machinery and its components. Manufacturers are required to adhere to the standards established by the Bureau of Indian Standards (BIS). The legislation encompasses over 50,000 distinct types of machinery, including critical industrial equipment that falls under 463 tariff lines or product categories, such as pumps, compressors, centrifuges, cranes, transformers, and switchgear. 

S.O. 3649 (E):- In exercise of the powers conferred by section 16 read with section 17 of the Bureau of Indian Standards Act, 2016 (11 of 2016), the Central Government is of the opinion that it is necessary and expedient so to do, in the public interest and in consultation with the Bureau of Indian Standards, hereby makes the following Order, namely:-

Short title, commencement and application:- (1) This Order may be called as the Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024.

  • This Order shall apply to machines and electrical equipment and their assemblies, sub-assemblies and components listed in the first Schedule annexed to this Order.
  • Nothing in this Order shall apply to any machinery or electrical equipment and their assemblies, sub-assemblies or components covered under any other order made under section 16 of the Bureau of Indian Standards Act, 2016.

Conformity to standards and essential requirements:- (1) Each machine, or as the case may be, electrical equipment specified in the first Schedule shall conform to the corresponding Indian Standards, as applicable, as given below:-

  • Type A standards as given below: IS 16819:2018/ISO 12100:2010 (Safety of Machinery General Principles for Design- Risk Assessment and Risk Reduction and,
  • Type B Standards - as per the second schedule;
  • Type C Standards - as per the third Schedule:

Provided that if a Type C standard deviates from one or more technical provisions dealt with by Type A or Type B standard, Type C standard takes precedence.

  • Each machine, or as the case may be, electrical equipment, specified in the first Schedule shall conform to the labeling and marking requirements as provided in the Scheme X of the Conformity Assessment Regulations and also to be complied with the safety instructions or symbols, if any required to be labeled or marked on the machinery or electrical equipment, as the case may be.
  • Requirement of technical file shall be complied with as provided in the Scheme X of the Conformity Assessment Regulations.

Scheme X - Scheme – X (Certification) - Bureau of Indian Standards

  1. Compulsory certification:-
    1. Each machine or piece of electrical equipment listed in the first Schedule must bear the standard mark, obtained under a license from the Bureau. Alternatively, a certificate of conformity may be issued if the machine or electrical equipment is not intended to be manufactured on a continuous basis, as outlined in Scheme X of the Conformity Assessment Regulations.
    2. Prior to obtaining license or certificate of conformity under para4(a) of this order, manufacturer of each machinery or electrical equipment, as the case may be, specified in the first schedule shall register with the BIS
  2. Certification and enforcement authority:- The Bureau shall be the certifying and enforcement authority in respect of the machines, or as the case may be, electrical equipment.
  3. Market surveillance:- The market surveillance in respect of any machine or electrical equipment, as the case may be, under these rules, shall be governed by such guidelines as may be issued time to time.

Simplified Type A & Type C Standard in single table

Below applicable business segments following under Type A & Type C standards must submit application under IS 16819:2018/ and ISO 12100:2010 (Safety of Machinery General Principles for Design- Risk Assessment and Risk Reduction) along with IS standards mentioned under column “Indian Standard/Specific Clause of Indian Standard” in below table. 

First Schedule & Third Schedule Combined

S. No. Description of Machinery and Electrical Equipment HS Code Indian Standard/Specific Clause of Indian Standard Title of Indian Standard
1 All types of Pumps for handling liquids, liquid elevators and (or)their assemblies /sub-assemblies /components 841340, 841350, 841360, 841370, 841381, 841382, 841391 and 841392 -- --
2 All types of compressors and(or)their assemblies /sub-assemblies /components 841430, 841440, 84148011, 84148090, 84149011, 84149019, 84149040, and 84149090 Clause 16 of IS 17093:2019 Technical supply conditions for reciprocating air compressors for general purpose and industrial applications
Clause 6.6 of IS 12258:1987 Technical supply condition for air screw compressors (Oil Flooded) for general purpose and industrial applications
3 All types of machinery for treatment of material by a process involving a change of temperature and(or)their assemblies /sub-assemblies /components 841932, 841939, 841940, 841950, 841960, 841981, 841989 and 84199090 -- --
4 All types of centrifuges, filtering or purifying machinery for liquid and gas and(or)their assemblies /sub-assemblies/components 842111, 842112, 842119, 84212110, 84212190, 842122, 842129, 842131, 842139, 842191 and 842199 -- --
5 All types of machinery for filling, closing, sealing, labeling bottles, packing or wrapping and(or)their assemblies/subassemblies /components 842220, 842230, 842240 and 842290 - -
6 All types of cranes and (or) their assemblies /sub-assemblies/components 842611, 842612, 842619, 842620, 842630, 842641, 842649, 842691 and 84269990 Clause 66.1, 66.1.1, 66.1.2, 66.1.3, 66.2, 66.3, 66.5 of IS 3177:2020 Electric Overhead Travelling Crane and Gantry Crane for all Applications Code of Practice
Clause 8.1, 8.2, 8.3 & 45 of IS 4573:2020 Power Driven Mobile Cranes Specification
IS/ISO 15442:2012 Cranes - Safety requirements for loader cranes
7 All types of machinery for construction, earthmoving, Mining and (or)their assemblies /subassemblies/components 8429, 843010, 843020, 843031, 843039, 843041,  843049, 843050, 843141, 843142, 843143 and 843149 IS 17055 (Part 7): 2020 Earth-Moving Machinery Safety Part 7 Requirements for Scrapers
IS 17055 (Part 8): 2020 Earth-Moving Machinery Safety Part 8 Requirements For Graders
IS 17055 (Part 12): 2020 Earth-Moving Machinery Safety Part 12 Requirements for Cable Excavators
8 All types of weaving machines (looms) and (or) their assemblies/ sub-assemblies/ components. 8446, 844811, 844819, 844842 and 844849 IS 17361 (Part 6): 2020 / ISO 11111 (Part 6) : 2005 Textile Machinery Safety Requirements Part 6 Fabric Manufacturing Machinery
9 All types of machinery for making embroidery and (or) their assemblies/sub-assemblies /components. 84479020 and 844859 IS 17361 (Part 1): 2020 / ISO 11111 (Part 1) : 2016 Textile Machiner Safety Requirements Part 1 Common Requirements
10 All types of metal cutting machines tools covered under the heading 8456 to 8461 and (or) their assemblies /sub- assemblies/components. 8456, 8457, 8458, 8459, 8460, 8461 and 846693 IS 17277 (Part 1): 2019 ISO 16092-1 : 2017 Machine Tools Safety Presse s Part 1 General Safety Requirements
IS 17259: 2020
ISO 28881 : 2013
Machine Tools Safety
Electro-Discharge Machines
IS 17258: 2019
ISO 23125 : 2015
Machine Tools Safety
Turning Machines
IS 17254:2019
ISO 16093 : 2017
Machine Tools Safety Sawing Machines for Cold Metal
IS 17253 (Part 1): 2019
ISO 16090-1 : 2017
Machine Tools Safety Machining Centres, Milling Machines, Transfer Machines Part 1 Safety Requirements
11 All types of machine tools for working stone, ceramics, concrete, asbestos cement or like mineral glass and (or)their assemblies /subassemblies /components. 8464 and 84669100 -- --
12 All types of machinery for working rubber and plastics and(or) their assemblies /sub-assemblies /components 8477 IS/ISO 20430: 2020 Plastics and Rubber Machines Injection Moulding Machines-Safety Requirements
13 All types of Machines including the machines for public works & building and the machinery & mechanical appliances having individual functions, not specified Or included elsewhere in Chapter 84 and(or)their assemblies/subassemblies /components 84791000, 84798999 and 84799090 -- --
14 All types of gears and gearing, toothed wheels, chain sprocket, transmission elements ball or roller screws, gear boxes and speed changers, including torque converters And (or)their assemblies /sub- assemblies /components 84834000 and 84839000 -- --
15 All types of Rotary electrical machines such as Generator, etc. and (or) their assemblies /sub-assemblies /components. 8501 and 8503 Clause 4.7, 4.8 and 4.12 of section 2, clause 7.4 of Section 3, clause 8.6 of Section 4, Clause 9.4 of section 5 of IS 5422:1996 Turbine type generation
Clause 11, 21, 22, 23, 25 and 26 of IS 13364 (Part 1): 1992 Ac generators driven by reciprocating internal combustion engines - Specification: Part 1 alternators rated up to 20 kVa
Clause 11, 21, 22, 23, 25 and 26 of IS 13364 (Part 2): 1992 Ac generators driven by reciprocating internal combustion engines - Specification: Part 2 alternators rated above 20 kVa and up to 1250 kVa
16 All types of Diesel Generator and (or) their assemblies /sub-assemblies/components. 8502 and 8503 Clause 5,6,7,8, 9 & 10 of IS/ISO 8528 (Part 2) : 2018 Reciprocating Internal Combustion Engine Driven Alternating Current Generating Sets : Part 2 Engines
Clause 6 & 10 of IS/ISO 8528 (Part) Reciprocating internal combustion engine driven alternating current generating sets: Part 3 alternating current generators for generating sets
Clause 4, 5.5, 7.3.5, 7.3.7 & 7.4 of IS/ISO 8528 (Part 4): 2005 Reciprocating internal combustion engine driven alternating current generating sets: Part 4 control gear and switchgear
Clause 12, 13, 14, 15 of IS/ISO 8528- 5 : 2018 Reciprocating Internal Combustion Engine Driven Alternating Current Generating Sets Part 5 Generating Sets
Clause 6.4 of IS/ISO 8528 (Part 8): 2016 Reciprocating internal combustion engine driven alternating current generating sets: Part 8
Clause 9.1 of IS/ISO 8528 (Part 12): 1997 Reciprocating internal combustion engine driven alternating current generating sets: Part 12 emergency power supply to safety services
17 All types of Transformers and (or) their assemblies /sub-assemblies /components. 850421, 850422, 850423, 850431, 850432, 850433, 850434 and 850490 IS/IEC 61558-2-4 : 2009 Safety of Transformers, Reactors, Power Supply Units and Similar Product for Supply Voltages up to 1 100 V Part 2- 4: Particular Requirements and Tests for Isolating Transf ormers and Power Supply Units Incorporating Isolating Transformers
IS/IEC 61558-2-6 : 1997 Safety of power transformers, power supply units and similar: Part 2 particular requirement: Sec 6 safety isolating transformers for general use
IS/IEC 61558-2-7 : 2007 Safety of power transformers, power supplies reactors and similar products: Part 2 - 7 particular requirements and tests for transformers and power supplies for toys
Clause 5.6 & Cl 10 of IS 2026 (Part 1): 2011 Power transformers: Part 1 general
Clause 7.5, 7.6, 8.5, 8.6, 8.7, 9.5, 9.6, 9.7, 9.8, 10.5, 10.6, 10.7, 11.5, 11.6, 12.5 & 12.6 of IS 2026 (Part 6): 2017/60076-6: 2007 Power transformers: Part 6 reactors
Clause 5.7, 5.11, 7.4.4, 7.4.5 and 7.4.6 of IS 2026 (Part 16): 2018/ 60076-16:2011 Power transformers: Part 16 transformers for wind turbine applications
Clause 8, 11, 12 and 13 of IS 2026 (Part 11): 2021/IEC 60076- 11 : 2018 Power Transformer Part 11 Dry-Type Transformer
Clause 10 of IS 13956: 1994 Testing transformers - Specification
18 All types of Power Semiconductor Converter and (or) their assemblies /sub- assemblies /components. 850440 Clause 7 of IS 16539-1- 1:2017/ IEC 60146-1-1: 2009 Semicounductor Converters Part 1 General Requirements and Line Commutated Converters Section 1 Specification of basic requirements
19 All types of switch gear and control gear equipment operating at voltages not exceeding 1000 volts and (or) their assemblies /sub-assemblies /components. 8536, 8537 and 8538 Clause 8 of IS/IEC 61439 (Part 3): 2012 Low - Voltage switchgear and control gear assemblies: Part 3 distribution boards intended to be operated by ordinary persons (DBO)
20 All types of switch gear and control gear equipment operating at voltages exceeding 1000 volts and (or) their assemblies /sub-assemblies /components. 8535, 8537 and 8538 -- --

Type B Standard

TYPE B (Generic Safety Standards dealing with one safety aspect or more than one type of safeguard that can be used across a wide range of machinery)

The Second Schedule

S. No. IS Standard Applicability Title
1 IS 16504 (Part 1):2019 / IEC 60204-1:2016 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements
2 IS 16504 (Part 11) : 2020 /IEC 60204-11 : 2018 Safety of Machinery - Electrical Equipment of Machines Part 11 Requirements for Equipment for Voltages above 1 000 V AC or 1 500 V DC and not Exceeding 36 kV
3 IS/IEC 61508 (Part 1): 2010 Functional Safety of Electrical-Electronic-Programmable Electronic Safety-related Systems Part 1- General Requirements
4 IS/IEC 60529: 2001 Degree of Protection Provided by Enclosures (IP Code)
5 IS 16806 ( Part 1) : 2018/ ISO 29042-1 : 2008 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 1: Selection of test methods
6 IS 16806 ( Part 2) : 2018/ ISO 29042-2 : 2009 Safety of Machinery Evaluation of the Emission of Airborne Hazardous Substances Part 2 Tracer Gas Method for the Measurement of the Emission Rate of a Given Pollutant
7 IS 16806 ( Part 3) : 2018/ ISO 29042-3 : 2009 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 3: Test bench method for the measurement of the emission rate of a given pollutant
8 IS 16806 ( Part 4) : 2018/ ISO 29042-4 : 2009 Safety of machinery - Evaluation of the emission of airborne hazardous substances -- Part 4: Tracer method for the measurement of the capture efficiency of an exhaust system
9 IS 16806 ( Part 5) : 2018/ ISO 29042-5 : 2010 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 5: Test bench method for the measurement of the separation efficiency by mass of air cleaning systems with inducted outlet
10 IS 16806 ( Part 6) : 2018/ ISO 29042-6 : 2010 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 6: Test bench method for the measurement of the separation efficiency by mass of air cleaning systems with ducted outlet
11 IS 16806 ( Part 7) : 2018/ ISO 29042-7 : 2010 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 7: Test bench method for the measurement of the pollutant concentration parameter
12 IS 16806 ( Part 8) : 2018/ ISO 29042-8 : 2011 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 8: Room method for the measurement of the pollutant concentration parameter
13 IS 16806 ( Part 9) : 2018/ ISO 29042-9 : 2011 Safety of machinery - Evaluation of the emission of airborne hazardous substances - Part 9: Decontamination index
14 IS 10481:2020/ ISO 4413:2010 Hydraulic Fluid Power- General Rules and Safety Requirements for Systems and their Components
15 IS 12725:2021/ ISO 4414:2010 Pneumatic Fluid Power- General Rules and Safety Requirements for Systems and their Components
16 IS/ISO 3457 : 2003 Earth   Moving Machinery - Guards - Definitions and Requirements
17 IS 16501 : 2017/ IEC 62061 : 2005 Safety of Machinery-Functional Safety of Safety-Related Electrical Electronic and   Programmable Electronic Control Systems
18 IS 16502 ( Part 2) : 2017/ IEC 61496-2 : 2013 Safety of Machinery - Electro-Sensitive Protective Equipment Part 2 Particular Requirements for Equipment Using Active Opto-Electronic Protective Devices AOPDs
19 IS 16503 ( Part 3) : 2017/ IEC 61310-3 : 2007 Safety of Machinery- Indication Marking and Actuation Part 3 Requirements for the Location and Operation of Actuators
20 IS 16503 ( Part 3) : 2017/ IEC 61310-3 : 2007 Safety of Machinery-Electrical Equipment of Machines Part 32 Requirements for Hoisting Machines
21 IS 16503 ( Part 1) : 2017/ IEC 61310-1 : 2007 Safety of Machinery- Indication Marking and Actuation Part 1 Requirements for Visual Acoustic and Tactile Signals
22 IS 16594 ( Part 1) : 2017/ IEC 61496-1 : 2012 Safety of Machinery - Electro-Sensitive Protective Equipment Part 1 General Requirements and Tests
23 IS 16936 : 2018/ IEC TR 62513 : 2008 Safety of Machinery Guidelines for the Use of Communication Systems in Safety Related Applications
24 IS 16503 ( Part 2) : 2017/ IEC 61310-2 : 2007 Safety of Machinery - Indication Marking and Actuation Part 2 Requirements for Marking
25 IS 16807 : 2020/ ISO 19353 : 2019 Safety of Machinery Fire Prevention and Fire Protection
26 IS 16808 : 2018/ ISO 14159 : 2002 Safety of Machinery Hygiene Requirements for the Design of Machinery
27 IS 16809 ( Part 1) : 2018/ ISO 14122-1 : 2016 Safety of Machinery Permanent Means of Access to Machinery Part 1 Choice of Fixed Means and General Requirements of Access
28 IS 16809 ( Part 2) : 2018/ ISO 14122-2 : 2016 Safety of Machinery Permanent Means of Access to Machinery Part 2 Working Platforms and Walkways
29 IS 16809 ( Part 3) : 2018/ ISO 14122-3 : 2016 Safety of Machinery Permanent Means of Access to Machinery Part 3 Stairs Stepladders and Guard-Rails
30 IS 16809 ( Part 4) : 2018/ ISO 14122-4 : 2016 Safety of Machinery Permanent Means of Access to Machinery Part 4 Fixed Ladders
31 IS 16810 ( Part 1) : 2018/ ISO 13849-1 : 2015 Safety of Machinery Safety Related Parts of Control Systems Part 1 General Principles for Design
32 IS 16810 ( Part 2) : 2018/ ISO 13849-2 : 2012 Safety of Machinery Safety Related Parts of Control Systems Part 2 Validation
33 IS 16811 : 2018/14120 : 2015 Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards
34 IS 16812 : 2018/ISO 14119 : 2013 Safety of Machinery Interlocking Devices Associated with Guards Principles for Design and Selection
35 IS 16813 : 2019/ISO 14118 : 2017 Safety of Machinery Prevention of Unexpected Start-Up
36 IS 16814 : 2021/ISO 13857 : 2019 Safety of Machinery Safety Distances to Prevent Hazard Zones Being Reached by Upper and Lower Limbs
37 IS 16815 : 2019/ ISO 13855 : 2010 Safety of Machinery Positioning of Safeguards with Respect to the Approach Speeds of Parts of the Human Body
38 IS 16816 : 2019/ISO 13854 : 2017 Safety of Machinery Minimum Gaps to Avoid Crushing of Parts of the Human Body
39 IS 16817 : 2020/ISO 13851 : 2019 Safety of   Machinery Two-Hand Control Devices. Principles for Design and Selection
40 IS 16818 : 2018/ISO 13850 : 2015 Safety of Machinery Emergency Stop Function Principles for Design
41 IS 16912 : 2018/ISO 21469 : 2006 Safety of Machinery Lubricants with Incidental Product -- Contact Hygiene Requirements
42 IS 16834 (Part 1) : 2018/ISO 14123-1 : 2015 Safety of machinery - Reduction of risks to health resulting from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
43 IS 16834 (Part 2) : 2018/ISO 14123-2 : 2015 Safety of machinery - Reduction of risks to health resulting from hazardous substances emitted by machinery - Part 2: Methodology leading to verification procedures
44 IS 16835 (Part 1) : 2018/ISO 13856-1 : 2013 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure- sensitive mats and pressure-sensitive floors
45 IS 16835 (Part 2) : 2018/ISO 13856-2 : 2013 Safety of machinery - Pressure-sensitive protective devices - Part 2: General principles for design and testing of pressure- sensitive edges and pressure-sensitive bars
46 IS 16835 (Part 3) : 2018/ISO 13856-3 : 2013 Safety of machinery - Pressure-sensitive protective devices - Part 3: General principles for design and testing of pressure-sensitive bumpers, plates, wires and similar devices.
47 IS 16569: 2018/ISO 11429:1996 Ergonomics- System of Auditory and Visual Danger and Information Signals
48 IS 16563 (Part 2) : 2017/ISO 9355-2:1999 Ergonomic Requirements for the Design of Displays and Control Actuators Part 2 Displays
49 IS 16563 (Part 3) 2017 /ISO 9355-3:2006 Ergonomic Requirements for the Design of Displays and Control Actuators Part 3 Control Actuators
50 IS 16572 : 2017/ISO 14738 : 2002 Safety of Machinery - Anthropometric Requirements for the Design of Workstations at Machinery
51 IS 16562 ( Part 1) : 2017/ISO 15536-1 : 2005 Ergonomics - Computer Manikins and Body Templates Part 1 General Requirements
52 IS 16569:2018/ ISO 11429:1996 Ergonomics - System of auditory and visual danger and information signals
53 IS 15296 : 2017/ ISO 11161 : 2007 Industrial Automation Systems - Safety of Integrated Manufacturing Systems - Basic Requirements

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